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ASS. Prof. Ahmed Ismail Zaky Farahat
Head of Plastic Deformation Division
Activities:
- New technology transfer of thermomechanical processing of different alloys
- Development of high strength steel sheets for automotive applications
- Thermomechanical treatments of new alloys
- Thermomechanical processing of hard deformable alloys
- Development of deformation regimes for different alloys
- New Technology transfer of advanced new metal forming technologies
- Development of press shops for sheet metal forming using
- mathematical programs and Finite Elements (FE)
- Thermomechanical Processing
- Technology transfer of thermo-mechanical processing of HSLA Nb-steel for gas-pipe line purposes
- New technology transfer of austenitic stainless steel containing Ti and Nb
- Development of high strength steel sheets for car body applications
- Transformation Induced plasticity (TRIP) steel sheets
- Dual Phase steel sheet
- Thermomechanical Processing
- Technology transfer of thermo-mechanical processing of HSLA Nb-steel for gas-pipe line purposes
- New technology transfer of austenitic stainless steel containing Ti and Nb
- Development of high strength steel sheets for car body applications:
- Transformation Induced plasticity (TRIP) steel sheets
- Dual Phase steel sheet
- Thermomechanical treatment of Ti and Mg alloys
- Grain refining of Ti alloys and Mg-alloys by Thermo-Mechanical Processing.
- Microstructural evolution of Ti-alloys and Mg-alloys produced by large strain hot rolling process.
- Enhancement of superplastic behavior of Ti-alloys by rolling.
- Optimum Utilization of Ti- Alloys Chips by Remelting and Bulk Deformation.
- Thermomechanical processing of multiphase steel
- Thermomechanical treatment of ductile Cast Iron.
- Hot and cold plastic deformation processes including bulk deformation and surface deformation.
Studies deal with the effects of material and alloys being deformed, amount of strain, rate of strain and deformation temperature on the resulted microstructure, either on size and shape of grains or percentage and morphology of the phases present during deformation process of different wrought alloys and hard deformable alloys.
- Mathematical modeling for calculating forces, stresses and torque needed for deformation in different processes
- Analytical methods
- Numerical e.g. Finite Difference; Finite Element Analysis FEA (The laboratory has the FEA software Superform 2005)
- Simulation of deformation processes using:
Tensile test
Compression test
Deep drawin
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Metals Technology 
